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封閉式(shi)(shi)冷(leng)(leng)卻(que)(que)塔(ta)(ta)和管(guan)(guan)(guan)(guan)(guan)(guan)殼(ke)式(shi)(shi)換熱器(qi)(qi)同屬(shu)于(yu)水換熱冷(leng)(leng)卻(que)(que)裝置(zhi),有著(zhu)(zhu)本質的(de)區別。閉式(shi)(shi)冷(leng)(leng)卻(que)(que)塔(ta)(ta)除了熱交換的(de)過(guo)程(cheng),可(ke)以直(zhi)接蒸發(fa)吸熱,將熱量排(pai)走,而管(guan)(guan)(guan)(guan)(guan)(guan)殼(ke)式(shi)(shi)換熱器(qi)(qi)只能換熱,使(shi)(shi)用(yong)(yong)過(guo)程(cheng)中還(huan)需要(yao)另外的(de)設備進行(xing)排(pai)熱。今天小衛給大家詳細介紹一下管(guan)(guan)(guan)(guan)(guan)(guan)殼(ke)式(shi)(shi)換熱器(qi)(qi)和閉式(shi)(shi)冷(leng)(leng)卻(que)(que)塔(ta)(ta)有著(zhu)(zhu)哪些不(bu)同之處(chu),在現實使(shi)(shi)用(yong)(yong)過(guo)程(cheng)中閉式(shi)(shi)冷(leng)(leng)卻(que)(que)塔(ta)(ta)替代管(guan)(guan)(guan)(guan)(guan)(guan)殼(ke)式(shi)(shi)換熱器(qi)(qi)已成(cheng)趨一、封閉式(shi)(shi)冷(leng)(leng)卻(que)(que)塔(ta)(ta)管(guan)(guan)(guan)(guan)(guan)(guan)殼(ke)式(shi)(shi)換熱器(qi)(qi)概念及結(jie)(jie)構管(guan)(guan)(guan)(guan)(guan)(guan)殼(ke)式(shi)(shi)換熱器(qi)(qi)(shell and tube heat exchanger)又稱列管(guan)(guan)(guan)(guan)(guan)(guan)式(shi)(shi)換熱器(qi)(qi)。是以封閉在殼(ke)體中管(guan)(guan)(guan)(guan)(guan)(guan)束(shu)(shu)的(de)壁面(mian)作(zuo)為傳熱面(mian)的(de)間壁式(shi)(shi)換熱器(qi)(qi)。這種換熱器(qi)(qi)結(jie)(jie)構較(jiao)簡(jian)單,操作(zuo) ,可(ke)用(yong)(yong)各種結(jie)(jie)構材(cai)料(主要(yao)是金(jin)屬(shu)材(cai)料)制(zhi)造,能在高管(guan)(guan)(guan)(guan)(guan)(guan)殼(ke)式(shi)(shi)換熱器(qi)(qi)由殼(ke)體、傳熱管(guan)(guan)(guan)(guan)(guan)(guan)束(shu)(shu)、管(guan)(guan)(guan)(guan)(guan)(guan)板(ban)、折流板(ban)(擋(dang)板(ban))和管(guan)(guan)(guan)(guan)(guan)(guan)箱等(deng)部(bu)(bu)件組成(cheng)。殼(ke)體多為圓筒形,內(nei)部(bu)(bu)裝有管(guan)(guan)(guan)(guan)(guan)(guan)束(shu)(shu),管(guan)(guan)(guan)(guan)(guan)(guan)束(shu)(shu)兩(liang)端固定在管(guan)(guan)(guan)(guan)(guan)(guan)板(ban)上。
在石油化工行業中,少不了換熱器的應用,隨著換熱器穩定性和工作效率的提高,如今已成為非常常見的換熱設施在石油行業設備投資上它所占的比例能夠達到三分之一以上。目前在石油化工行業關注的問題就是如何使提高換熱器的傳熱效率,降低換熱設施的投資,板式熱交換器價格最終實現石油化工行業經濟效益和社會效益的大化高效板式換熱器的優勢在石油化工行業中,換熱器的種類也是非常之多的,他們分別對于壓力和溫度有著超高的要求。高效板式換熱器:能夠更好地應對較高的壓力以及較高的溫度,最好板式熱交換器價格具(ju)體來(lai)說,焊接(jie)式(shi)板式(shi)換熱器具(ju)備較強的(de)便捷性、體積小、重(zhong)量輕(qing)、存在(zai)(zai)著良(liang)好(hao)的(de)傳熱性能(neng)、價格低廉(lian)。因此(ci),在(zai)(zai)石油的(de)生產過程中得(de)到了更好(hao)的(de)應用。
管(guan)(guan)殼(ke)(ke)式換(huan)熱器(qi)(shell and tube heat exchanger)又(you)稱(cheng)列管(guan)(guan)式換(huan)熱器(qi)。管(guan)(guan)殼(ke)(ke)式換(huan)熱器(qi)是以封閉在殼(ke)(ke)體(ti)(ti)中管(guan)(guan)束(shu)的壁面(mian)作為(wei)(wei)傳(chuan)熱面(mian)的間壁式換(huan)熱器(qi)。這種(zhong)(zhong)換(huan)熱器(qi)結構較(jiao)簡單,操作可靠,可用各種(zhong)(zhong)結構材料(主(zhu)要是金屬材料)制造,能在高溫、高壓下使用,是目前應用廣(guang)的類型。管(guan)(guan)殼(ke)(ke)式換(huan)熱器(qi)是怎樣運行(xing)的管(guan)(guan)殼(ke)(ke)式換(huan)熱器(qi)由殼(ke)(ke)體(ti)(ti)、傳(chuan)熱管(guan)(guan)束(shu)、管(guan)(guan)板(ban)(ban)、折流(liu)板(ban)(ban)(擋板(ban)(ban))和管(guan)(guan)箱等部件(jian)組成。殼(ke)(ke)體(ti)(ti)多為(wei)(wei)圓筒形,內部裝有管(guan)(guan)束(shu),管(guan)(guan)束(shu)兩端固定(ding)在管(guan)(guan)板(ban)(ban)上。進行(xing)換(huan)熱的冷熱兩種(zhong)(zhong)流(liu)體(ti)(ti),一種(zhong)(zhong)在管(guan)(guan)內流(liu)動,稱(cheng)為(wei)(wei)管(guan)(guan)程流(liu)體(ti)(ti);另(ling)一種(zhong)(zhong)在管(guan)(guan)外流(liu)動,稱(cheng)為(wei)(wei)殼(ke)(ke)程流(liu)體(ti)(ti)。
在實際應(ying)用工況下(xia),想要(yao)選擇一(yi)(yi)臺換(huan)(huan)(huan)(huan)熱(re)(re)器(qi)(qi)(qi)使它滿(man)足(zu)理論情況下(xia)換(huan)(huan)(huan)(huan)熱(re)(re)器(qi)(qi)(qi)選型所(suo)具備的(de)(de)所(suo)有(you)要(yao)求幾乎是不可能的(de)(de)。一(yi)(yi)般情況下(xia),我們在幫換(huan)(huan)(huan)(huan)熱(re)(re)器(qi)(qi)(qi)選型時,在滿(man)足(zu)生產工藝條件的(de)(de)前提下(xia),僅(jin)考(kao)(kao)慮一(yi)(yi)個或幾個相對重要(yao)的(de)(de)因素就可以了。所(suo)謂重要(yao)影響因素具有(you)不確(que)定性,是相對而言的(de)(de),通常是由設置換(huan)(huan)(huan)(huan)熱(re)(re)器(qi)(qi)(qi)的(de)(de)目(mu)的(de)(de)來確(que)定的(de)(de)。換(huan)(huan)(huan)(huan)熱(re)(re)器(qi)(qi)(qi)應(ying)容易維護。這就要(yao)求換(huan)(huan)(huan)(huan)熱(re)(re)器(qi)(qi)(qi)容易清理,對于(yu)易腐蝕(shi)、強震動等破壞的(de)(de)原件應(ying)易于(yu)更換(huan)(huan)(huan)(huan),換(huan)(huan)(huan)(huan)熱(re)(re)器(qi)(qi)(qi)應(ying)滿(man)足(zu)工程實際場(chang)(chang)地(di)(di)的(de)(de)要(yao)求。選用換(huan)(huan)(huan)(huan)熱(re)(re)器(qi)(qi)(qi)時應(ying)根據場(chang)(chang)地(di)(di)的(de)(de)限制考(kao)(kao)慮換(huan)(huan)(huan)(huan)熱(re)(re)器(qi)(qi)(qi)的(de)(de)直(zhi)徑、長度(du)、重量和換(huan)(huan)(huan)(huan)熱(re)(re)管結構(gou)等。換(huan)(huan)(huan)(huan)熱(re)(re)器(qi)(qi)(qi)應(ying)盡可能的(de)(de)經(jing)濟(ji)。選用時應(ying)綜合(he)考(kao)(kao)慮換(huan)(huan)(huan)(huan)熱(re)(re)器(qi)(qi)(qi)的(de)(de)制造成(cheng)本、安裝費用、維護費用等,應(ying)使換(huan)(huan)(huan)(huan)熱(re)(re)器(qi)(qi)(qi)盡可能的(de)(de)經(jing)濟(ji)。
鈦熱(re)交換器特點(dian):鈦換熱(re)器因金屬離子(zi)不易流失、所以(yi)可充分利用(yong)這種(zhong)非磁性特點(dian),用(yong)做制藥及食(shi)品等用(yong)途(tu)的換熱(re)器。由于(yu)鈦的抗腐蝕能(neng)力(li)強、所以(yi)器換熱(re)器的使(shi)用(yong)壽命長、并且(qie)在使(shi)用(yong)中(zhong)(zhong)維護費(fei)用(yong)也少。此外(wai)、因其具有體積小、換熱(re)能(neng)力(li)大等優點(dian)、相(xiang)(xiang)關設備(如泵)的投資及運行(xing)費(fei)用(yong)也能(neng)相(xiang)(xiang)應(ying)減少鈦熱(re)交換器應(ying)用(yong)范圍:鈦換熱(re)器憑借(jie)工(gong)(gong)業(ye)(ye)(ye)純(chun)鈦的各種(zhong)優良性質,廣泛應(ying)用(yong)于(yu)各類海鮮(xian)養(yang)殖,海水換熱(re),鹽水換熱(re),化(hua)工(gong)(gong),食(shi)品,醫藥,冶金,制冷(leng),輕(qing)工(gong)(gong),電(dian)鍍行(xing)業(ye)(ye)(ye)、鋁氧化(hua)槽(cao)、制鹽、造紙、超(chao)聲波、電(dian)子(zi)通(tong)訊、集(ji)中(zhong)(zhong)供(gong)熱(re)等行(xing)業(ye)(ye)(ye)和領(ling)域。