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用戶要依據介質特性,然后從利于換熱,降低設備腐蝕,減小壓力降和清洗維護簡單這幾個方便來進選擇。那么選擇好了換熱器倆種介質誰走管程誰走殼程又成了大家關注的重點,其實大部分的管殼式換熱器上面都是會標出介質的方面和那個管道走什么介質,不過也有的廠家不會標出,所以小編就來給大家解答這個問題。江西換熱機組廠家可能會腐蝕管殼式換熱器的流體經過管程,因其經過殼程可能會使得換熱設備的管程與殼程都被介質腐蝕;包含有毒物質的流體經過管程,這樣一來就不會往外滲漏。供應換熱機組水壓較(jiao)高的流(liu)體(ti)經(jing)過(guo)管程(cheng),可以防止設(she)備因(yin)為壓力過(guo)大(da),所以去加厚管壁,造成材(cai)料浪(lang)費(fei),資金投入增多;
寬(kuan)(kuan)流道板(ban)式(shi)換熱(re)(re)(re)器(qi)(qi)在(zai)(zai)(zai)(zai)(zai)石油化(hua)工(gong)行(xing)業中(zhong)的(de)(de)(de)(de)應(ying)用(yong)(yong)是十分(fen)(fen)廣(guang)泛(fan)的(de)(de)(de)(de),其重(zhong)要(yao)性也(ye)是顯而宜見的(de)(de)(de)(de),換熱(re)(re)(re)設(she)備(bei)利用(yong)(yong)率(lv)(lv)的(de)(de)(de)(de)高低(di)直接影(ying)響到(dao)煉油工(gong)藝的(de)(de)(de)(de)效率(lv)(lv)以及成本(ben)(ben)的(de)(de)(de)(de)費用(yong)(yong)問(wen)題。據(ju)統計換熱(re)(re)(re)器(qi)(qi)在(zai)(zai)(zai)(zai)(zai)化(hua)工(gong)建設(she)中(zhong)約占投資的(de)(de)(de)(de)1/5。因此(ci),換熱(re)(re)(re)器(qi)(qi)的(de)(de)(de)(de)利用(yong)(yong)率(lv)(lv)及壽命(ming)是值得研究(jiu)的(de)(de)(de)(de)重(zhong)要(yao)問(wen)題。由寬(kuan)(kuan)流道板(ban)式(shi)換熱(re)(re)(re)器(qi)(qi)的(de)(de)(de)(de)損(sun)壞原因來看,腐(fu)蝕(shi)是一個十分(fen)(fen)重(zhong)要(yao)的(de)(de)(de)(de)原因,而且(qie)換熱(re)(re)(re)器(qi)(qi)的(de)(de)(de)(de)腐(fu)蝕(shi)是大量的(de)(de)(de)(de)普遍存在(zai)(zai)(zai)(zai)(zai)的(de)(de)(de)(de),能夠解決好腐(fu)蝕(shi)問(wen)題,就等于(yu)解決了(le)換熱(re)(re)(re)器(qi)(qi)損(sun)壞的(de)(de)(de)(de)根本(ben)(ben)。在(zai)(zai)(zai)(zai)(zai)周圍介質的(de)(de)(de)(de)化(hua)學(xue)或電化(hua)學(xue)的(de)(de)(de)(de)作(zuo)(zuo)(zuo)用(yong)(yong)下,并且(qie)經常是在(zai)(zai)(zai)(zai)(zai)和物理、機械或生(sheng)物學(xue)因素的(de)(de)(de)(de)共同(tong)作(zuo)(zuo)(zuo)用(yong)(yong)下金屬(shu)產生(sheng)的(de)(de)(de)(de)破壞,也(ye)即金屬(shu)在(zai)(zai)(zai)(zai)(zai)它所處環境的(de)(de)(de)(de)作(zuo)(zuo)(zuo)用(yong)(yong)下所產生(sheng)破壞。列管式(shi)換熱(re)(re)(re)器(qi)(qi)在(zai)(zai)(zai)(zai)(zai)制作(zuo)(zuo)(zuo)時,管板(ban)與列管的(de)(de)(de)(de)焊(han)(han)接一般采用(yong)(yong)手(shou)工(gong)電弧焊(han)(han),焊(han)(han)縫形狀存在(zai)(zai)(zai)(zai)(zai)不同(tong)程度(du)的(de)(de)(de)(de)缺陷(xian),如(ru)凹陷(xian)、氣(qi)孔、夾渣等,焊(han)(han)縫應(ying)力的(de)(de)(de)(de)分(fen)(fen)布也(ye)不均勻。
鈦熱(re)(re)交換(huan)(huan)器(qi)特(te)點(dian):鈦換(huan)(huan)熱(re)(re)器(qi)因金屬離子不易流失、所以可(ke)充(chong)分(fen)利用(yong)(yong)這(zhe)種(zhong)非磁性(xing)特(te)點(dian),用(yong)(yong)做制藥及食(shi)品等(deng)用(yong)(yong)途(tu)的換(huan)(huan)熱(re)(re)器(qi)。由于鈦的抗(kang)腐蝕能力強、所以器(qi)換(huan)(huan)熱(re)(re)器(qi)的使(shi)用(yong)(yong)壽命長、并且在(zai)使(shi)用(yong)(yong)中(zhong)維護費用(yong)(yong)也少。此外、因其具有體積小、換(huan)(huan)熱(re)(re)能力大等(deng)優(you)點(dian)、相(xiang)關設備(如泵)的投資及運行費用(yong)(yong)也能相(xiang)應減少鈦熱(re)(re)交換(huan)(huan)器(qi)應用(yong)(yong)范圍:鈦換(huan)(huan)熱(re)(re)器(qi)憑借工業純鈦的各種(zhong)優(you)良性(xing)質,廣泛應用(yong)(yong)于各類(lei)海鮮養殖,海水(shui)換(huan)(huan)熱(re)(re),鹽水(shui)換(huan)(huan)熱(re)(re),化(hua)工,食(shi)品,醫(yi)藥,冶金,制冷,輕工,電鍍行業、鋁氧化(hua)槽、制鹽、造紙、超聲波(bo)、電子通訊、集中(zhong)供熱(re)(re)等(deng)行業和領域(yu)。
回用(yong)性能的檢(jian)(jian)驗和檢(jian)(jian)測。在(zai)懷疑有銹蝕的情況(kuang)下對換(huan)熱(re)(re)(re)器(qi)(qi)及管道的壁厚(hou)進(jin)行(xing)檢(jian)(jian)查;清除老化的密(mi)封(feng)件(jian),根據不(bu)同的污垢,采用(yong)酸堿進(jin)行(xing)化學清洗,被清洗零部件(jian)的表面(mian)不(bu)會受到化學介質的腐蝕侵(qin)害;還(huan)要著重檢(jian)(jian)查密(mi)封(feng)槽的情況(kuang),必(bi)(bi)要時進(jin)行(xing)修整;五是對于(yu)粘(zhan)接(jie)(jie)式(shi)密(mi)封(feng)墊,將(jiang)徹底清除殘(can)留的物質,使(shi)用(yong)調和式(shi)粘(zhan)接(jie)(jie)膠重新(xin)粘(zhan)接(jie)(jie),重新(xin)組(zu)合的換(huan)熱(re)(re)(re)器(qi)(qi)片(pian)(pian)組(zu)在(zai)專用(yong)夾具(ju)中(zhong)(zhong)夾緊,使(shi)粘(zhan)接(jie)(jie)劑(ji)固化,在(zai)保(bao)溫(wen)(wen)爐中(zhong)(zhong)加(jia)熱(re)(re)(re)保(bao)溫(wen)(wen),以(yi)達到粘(zhan)接(jie)(jie)效果。如果沒有備用(yong)的密(mi)封(feng)墊,必(bi)(bi)須從整個(ge)板式(shi)換(huan)熱(re)(re)(re)器(qi)(qi)組(zu)中(zhong)(zhong)取下受損密(mi)封(feng)墊兩側的散熱(re)(re)(re)片(pian)(pian),然后對剩(sheng)余散熱(re)(re)(re)片(pian)(pian)的密(mi)封(feng)墊結合面(mian)進(jin)行(xing)檢(jian)(jian)查。必(bi)(bi)須嚴格按照使(shi)用(yong)說(shuo)明書中(zhong)(zhong)的要求安(an)裝(zhuang)剩(sheng)余的換(huan)熱(re)(re)(re)器(qi)(qi)片(pian)(pian),為(wei)了保(bao)證剩(sheng)余的換(huan)熱(re)(re)(re)器(qi)(qi)有足夠的應力以(yi)抵抗負載(zai),必(bi)(bi)須將(jiang)原來(lai)各片(pian)(pian)允許承受的應力乘以(yi)原來(lai)的換(huan)熱(re)(re)(re)器(qi)(qi)片(pian)(pian)數(shu),所得的積再除以(yi)當(dang)前剩(sheng)余換(huan)熱(re)(re)(re)器(qi)(qi)的片(pian)(pian)數(shu),得到現(xian)在(zai)每個(ge)換(huan)熱(re)(re)(re)器(qi)(qi)片(pian)(pian)必(bi)(bi)須承受的組(zu)裝(zhuang)應力數(shu)值。
管(guan)(guan)(guan)(guan)(guan)殼(ke)(ke)式(shi)(shi)換(huan)(huan)(huan)熱(re)器(qi)是(shi)把換(huan)(huan)(huan)熱(re)管(guan)(guan)(guan)(guan)(guan)束(shu)(shu)與(yu)管(guan)(guan)(guan)(guan)(guan)板(ban)連接(jie)后,再用(yong)(yong)筒體與(yu)管(guan)(guan)(guan)(guan)(guan)箱(xiang)包起來,形成兩個獨立的空(kong)間。管(guan)(guan)(guan)(guan)(guan)內的通道(dao)及(ji)與(yu)其相(xiang)貫通的管(guan)(guan)(guan)(guan)(guan)箱(xiang)稱(cheng)為管(guan)(guan)(guan)(guan)(guan)程;管(guan)(guan)(guan)(guan)(guan)外(wai)的通道(dao)及(ji)與(yu)其相(xiang)貫通的部分稱(cheng)為殼(ke)(ke)程。一(yi)種(zhong)流(liu)體在管(guan)(guan)(guan)(guan)(guan)內流(liu)動(dong),而另一(yi)種(zhong)流(liu)體在殼(ke)(ke)與(yu)管(guan)(guan)(guan)(guan)(guan)束(shu)(shu)之間從管(guan)(guan)(guan)(guan)(guan)外(wai)表面流(liu)過(guo),為了(le)保證殼(ke)(ke)程流(liu)體能夠橫向流(liu)過(guo)管(guan)(guan)(guan)(guan)(guan)束(shu)(shu),以(yi)形成較高(gao)的傳熱(re)速(su)率,在外(wai)殼(ke)(ke)上(shang)裝有(you)許多擋板(ban)。管(guan)(guan)(guan)(guan)(guan)殼(ke)(ke)式(shi)(shi)換(huan)(huan)(huan)熱(re)器(qi)管(guan)(guan)(guan)(guan)(guan)束(shu)(shu)腐(fu)蝕(shi)和(he)磨蝕(shi)失(shi)效(xiao)(xiao)(xiao)的主要原因(yin)管(guan)(guan)(guan)(guan)(guan)殼(ke)(ke)式(shi)(shi)換(huan)(huan)(huan)熱(re)器(qi)在使用(yong)(yong)的過(guo)程中可能會發生失(shi)效(xiao)(xiao)(xiao)的情(qing)(qing)況,常(chang)見(jian)的失(shi)效(xiao)(xiao)(xiao)是(shi)管(guan)(guan)(guan)(guan)(guan)束(shu)(shu)失(shi)效(xiao)(xiao)(xiao)的情(qing)(qing)況管(guan)(guan)(guan)(guan)(guan)束(shu)(shu)腐(fu)蝕(shi)和(he)磨蝕(shi)失(shi)效(xiao)(xiao)(xiao)、傳熱(re)能力下降(jiang)、管(guan)(guan)(guan)(guan)(guan)束(shu)(shu)泄漏.以(yi)下是(shi)關(guan)于管(guan)(guan)(guan)(guan)(guan)殼(ke)(ke)式(shi)(shi)換(huan)(huan)(huan)熱(re)器(qi)官術失(shi)效(xiao)(xiao)(xiao)的具體介紹。管(guan)(guan)(guan)(guan)(guan)殼(ke)(ke)式(shi)(shi)換(huan)(huan)(huan)熱(re)器(qi)出現管(guan)(guan)(guan)(guan)(guan)束(shu)(shu)失(shi)效(xiao)(xiao)(xiao)的情(qing)(qing)況有(you)哪些?管(guan)(guan)(guan)(guan)(guan)殼(ke)(ke)式(shi)(shi)換(huan)(huan)(huan)熱(re)器(qi)的失(shi)效(xiao)(xiao)(xiao)大(da)多數是(shi)由腐(fu)蝕(shi)引起的。最(zui)常(chang)見(jian)的管(guan)(guan)(guan)(guan)(guan)殼(ke)(ke)式(shi)(shi)換(huan)(huan)(huan)熱(re)器(qi)腐(fu)蝕(shi)部位(wei)是(shi)換(huan)(huan)(huan)熱(re)管(guan)(guan)(guan)(guan)(guan),然后依次是(shi)管(guan)(guan)(guan)(guan)(guan)板(ban)、換(huan)(huan)(huan)熱(re)器(qi)封(feng)頭 及(ji)小直徑(jing)的接(jie)管(guan)(guan)(guan)(guan)(guan)。
內(nei)置(zhi)(zhi)多組浮動(dong)(dong)(dong)盤管,獨(du)一無(wu)二的(de)(de)(de)”寶塔(ta)型(xing)”結構,動(dong)(dong)(dong)態傳熱(re)(re),換熱(re)(re)效率(lv)(lv)極高(gao),相(xiang)同容積(ji)(ji)(ji)的(de)(de)(de)該產品(pin)的(de)(de)(de)換熱(re)(re)量(liang)分別(bie)相(xiang)當于(yu)傳統容積(ji)(ji)(ji)式(shi)換熱(re)(re)器(qi)(qi)的(de)(de)(de)6~9倍。 其中(zhong)半容積(ji)(ji)(ji)式(shi)的(de)(de)(de)”寶塔(ta)型(xing)”結構特(te)點(dian)(dian),使(shi)得貯水(shui)(shui)(shui)(shui)(shui)(shui)部(bu)分貯有15~30分鐘的(de)(de)(de)熱(re)(re)水(shui)(shui)(shui)(shui)(shui)(shui)量(liang),被加熱(re)(re)的(de)(de)(de)水(shui)(shui)(shui)(shui)(shui)(shui)頭損(sun)失≤0.25米,因此它在(zai)設置(zhi)(zhi)一般(ban)自動(dong)(dong)(dong)溫控閥(fa)的(de)(de)(de)條件(jian)下,仍保持(chi)供(gong)水(shui)(shui)(shui)(shui)(shui)(shui)水(shui)(shui)(shui)(shui)(shui)(shui)壓、水(shui)(shui)(shui)(shui)(shui)(shui)溫平穩(wen)、安全、節(jie)水(shui)(shui)(shui)(shui)(shui)(shui)、用(yong)水(shui)(shui)(shui)(shui)(shui)(shui)舒適之特(te)點(dian)(dian)。浮動(dong)(dong)(dong)盤管式(shi)換熱(re)(re)器(qi)(qi)采用(yong)什么中(zhong)置(zhi)(zhi)型(xing)浮動(dong)(dong)(dong)盤管型(xing)容積(ji)(ji)(ji)式(shi)換熱(re)(re)器(qi)(qi)可(ke)以提高(gao)容積(ji)(ji)(ji)利(li)用(yong)率(lv)(lv)。浮動(dong)(dong)(dong)盤管型(xing)換熱(re)(re)器(qi)(qi)的(de)(de)(de)換熱(re)(re)盤管距容器(qi)(qi)底可(ke)以近到100mm左(zuo)右(you)(you)。其冷(leng)水(shui)(shui)(shui)(shui)(shui)(shui)區就很小,有效貯熱(re)(re)容積(ji)(ji)(ji)可(ke)達(da)99%左(zuo)右(you)(you),大(da)大(da)提高(gao)了(le)換熱(re)(re)器(qi)(qi)的(de)(de)(de)容積(ji)(ji)(ji)利(li)用(yong)率(lv)(lv)。本產品(pin)在(zai)用(yong)水(shui)(shui)(shui)(shui)(shui)(shui)量(liang)極小或不可(ke)用(yong)水(shui)(shui)(shui)(shui)(shui)(shui)時(shi)可(ke)借(jie)助(zhu)熱(re)(re)水(shui)(shui)(shui)(shui)(shui)(shui)管網上(shang)循環泵的(de)(de)(de)工作(zuo),維持(chi)罐內(nei)水(shui)(shui)(shui)(shui)(shui)(shui)溫,使(shi)換熱(re)(re)部(bu)分換熱(re)(re)時(shi)總(zong)處(chu)于(yu)被加熱(re)(re)水(shui)(shui)(shui)(shui)(shui)(shui)流動(dong)(dong)(dong)狀(zhuang)態,使(shi)換熱(re)(re)充分、節(jie)能。無(wu)論(lun)使(shi)用(yong)頻繁與(yu)否,均保量(liang)恒溫供(gong)水(shui)(shui)(shui)(shui)(shui)(shui)。