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管殼式換(huan)熱(re)器(qi)是石油(you)化(hua)工行(xing)業的(de)重要(yao)設(she)(she)備,它的(de)腐(fu)蝕及(ji)保護對(dui)設(she)(she)備的(de)長(chang)周期(qi)運行(xing)有著(zhu)重要(yao)的(de)意(yi)義;由于近年來加(jia)工原油(you)中(zhong)的(de)硫、酸及(ji)雜質含量越(yue)來越(yue)高,對(dui)煉油(you)換(huan)熱(re)設(she)(she)備的(de)防(fang)腐(fu)蝕性能及(ji)材料(liao)的(de)選擇(ze)提出了更(geng)高的(de)要(yao)求。文(wen)章對(dui)采用(yong)專用(yong)涂料(liao)與犧牲陽極綜(zong)合(he)(he)保護法進(jin)行(xing)了闡述,該方(fang)法工藝(yi)方(fang)案(an)和(he)特(te)點是:管殼式換(huan)熱(re)器(qi)的(de)工藝(yi)方(fang)案(an)和(he)特(te)點是什么表面處理要(yao)徹(che)底,合(he)(he)理選取保護電流密(mi)度(du),按(an)設(she)(she)計要(yao)求確定陽極塊,控制好濕度(du)和(he)溫度(du),涂料(liao)施工嚴格按(an)照(zhao)SHY-99涂料(liao)工藝(yi)進(jin)行(xing),確保綜(zong)合(he)(he)防(fang)護的(de)效果。目前國內石油(you)、化(hua)纖、冶金、發電等企(qi)業的(de)冷(leng)(leng)換(huan)器(qi)設(she)(she)備經常由于水(shui)垢(gou)(gou)、腐(fu)蝕產物(wu)和(he)腐(fu)蝕物(wu)黏泥造成冷(leng)(leng)換(huan)器(qi)堵(du)塞,致傳熱(re)系(xi)數下降,是冷(leng)(leng)卻水(shui)系(xi)統中(zhong)常見的(de)問(wen)題。由于碳(tan)酸鹽垢(gou)(gou)的(de)導熱(re)系(xi)數只有碳(tan)鋼(gang)的(de)1%左右,直接影響到了換(huan)熱(re)效率(lv),增(zeng)加(jia)了系(xi)統的(de)壓力降。
容(rong)(rong)(rong)(rong)積(ji)式(shi)(shi)換(huan)(huan)(huan)熱(re)(re)器(qi)(qi)(qi)(qi)也叫壓(ya)力(li)容(rong)(rong)(rong)(rong)器(qi)(qi)(qi)(qi),屬于承壓(ya)設備。企業要有壓(ya)力(li)容(rong)(rong)(rong)(rong)器(qi)(qi)(qi)(qi)生產許可證才能(neng)生產。更加屬于當地的鍋檢部門監管(guan)(guan)的范疇,它(ta)(ta)主(zhu)要由筒體、蒸汽盤(pan)管(guan)(guan)或管(guan)(guan)束組(zu)件,蒸汽進出(chu)口(kou)、冷(leng)熱(re)(re)水(shui)(shui)(shui)進出(chu)口(kou)等組(zu)成(cheng)(cheng)。容(rong)(rong)(rong)(rong)積(ji)式(shi)(shi)換(huan)(huan)(huan)熱(re)(re)器(qi)(qi)(qi)(qi)是(shi)(shi)(shi)經過(guo)機(ji)電部華東(dong)測試中心站的熱(re)(re)力(li)性(xing)能(neng)測定,從建筑(zhu)部建筑(zhu)設計總院引進的新型換(huan)(huan)(huan)熱(re)(re)器(qi)(qi)(qi)(qi),容(rong)(rong)(rong)(rong)積(ji)式(shi)(shi)換(huan)(huan)(huan)熱(re)(re)器(qi)(qi)(qi)(qi)具有貯水(shui)(shui)(shui)量(liang)大,換(huan)(huan)(huan)熱(re)(re)出(chu)水(shui)(shui)(shui)溫度穩定的特點,廣泛應用(yong)(yong)于生活用(yong)(yong)水(shui)(shui)(shui)和洗(xi)澡水(shui)(shui)(shui)。容(rong)(rong)(rong)(rong)積(ji)式(shi)(shi)換(huan)(huan)(huan)熱(re)(re)器(qi)(qi)(qi)(qi)主(zhu)要的組(zu)成(cheng)(cheng)部分有哪些它(ta)(ta)是(shi)(shi)(shi)在利用(yong)(yong)“RV-02”雙管(guan)(guan)束容(rong)(rong)(rong)(rong)積(ji)式(shi)(shi)換(huan)(huan)(huan)熱(re)(re)器(qi)(qi)(qi)(qi)系列(lie)的成(cheng)(cheng)功經驗后,克服(fu)老產品耗鋼量(liang)大、對設備用(yong)(yong)房(fang)要求高及品種規格少、選用(yong)(yong)局(ju)限性(xing)大等缺點,其(qi)熱(re)(re)力(li)性(xing)能(neng)遠超過(guo)其(qi)它(ta)(ta)同類產品,是(shi)(shi)(shi)目前熱(re)(re)水(shui)(shui)(shui)用(yong)(yong)水(shui)(shui)(shui)單位理想和明智的換(huan)(huan)(huan)熱(re)(re)設備。
1、挖孔(kong)(kong)(kong):在確定(ding)了內(nei)漏點(dian)(dian)的(de)(de)(de)位置(zhi)后,從換(huan)(huan)熱(re)器(qi)(qi)(qi)外(wai)層(ceng)對(dui)應著漏點(dian)(dian)的(de)(de)(de)地方,開始割孔(kong)(kong)(kong),順序是由外(wai)向(xiang)里(li),一(yi)直割到有內(nei)漏點(dian)(dian)的(de)(de)(de)那一(yi)層(ceng)為(wei)止。割出的(de)(de)(de)孔(kong)(kong)(kong)應為(wei)橢圓形,且尺寸的(de)(de)(de)大(da)(da)小是外(wai)層(ceng)大(da)(da),向(xiang)里(li)逐漸小,一(yi)般每(mei)(mei)層(ceng)板(ban)上(shang)孔(kong)(kong)(kong)的(de)(de)(de)大(da)(da)小相(xiang)差40mm,如漏點(dian)(dian)位置(zhi)較深(shen),在外(wai)層(ceng)割出的(de)(de)(de)孔(kong)(kong)(kong)應較大(da)(da)。換(huan)(huan)熱(re)器(qi)(qi)(qi)內(nei)漏處(chu)的(de)(de)(de)3種處(chu)理(li)(li)(li)辦(ban)法2、清渣(zha):在割完(wan)孔(kong)(kong)(kong)后,應對(dui)留在每(mei)(mei)層(ceng)板(ban)上(shang)的(de)(de)(de)氧化渣(zha)認真進行清理(li)(li)(li),這是在對(dui)焊(han)回(hui)補(bu)板(ban)時(shi),回(hui)補(bu)板(ban)與每(mei)(mei)層(ceng)螺(luo)旋(xuan)板(ban)能否貼緊焊(han)牢(lao)的(de)(de)(de)關鍵,可用鏨子和(he)修整模具用的(de)(de)(de)小手砂輪清理(li)(li)(li)氧化渣(zha),注意(yi)應盡量將清理(li)(li)(li)的(de)(de)(de)渣(zha)子清出,不讓(rang)其(qi)掉進換(huan)(huan)熱(re)器(qi)(qi)(qi)內(nei)。換(huan)(huan)熱(re)器(qi)(qi)(qi)內(nei)漏處(chu)的(de)(de)(de)3種處(chu)理(li)(li)(li)辦(ban)法3、配回(hui)補(bu)板(ban):換(huan)(huan)熱(re)器(qi)(qi)(qi)內(nei)漏處(chu)的(de)(de)(de)3種處(chu)理(li)(li)(li)辦(ban)法為(wei)保證修理(li)(li)(li)的(de)(de)(de)質量,從換(huan)(huan)熱(re)器(qi)(qi)(qi)上(shang)每(mei)(mei)層(ceng)割下來的(de)(de)(de)板(ban)料,不再使用,【主(zhu)詞】重新配回(hui)補(bu)板(ban),另配的(de)(de)(de)回(hui)補(bu)板(ban)要用與換(huan)(huan)熱(re)器(qi)(qi)(qi)螺(luo)旋(xuan)板(ban)相(xiang)同的(de)(de)(de)材料和(he)板(ban)厚,其(qi)周邊應比換(huan)(huan)熱(re)器(qi)(qi)(qi)上(shang)每(mei)(mei)層(ceng)割出的(de)(de)(de)孔(kong)(kong)(kong)分別大(da)(da)15mm-20mm,且也為(wei)橢圓形,并做成和(he)換(huan)(huan)熱(re)器(qi)(qi)(qi)每(mei)(mei)層(ceng)螺(luo)旋(xuan)板(ban)弧度相(xiang)一(yi)致的(de)(de)(de)弧形。
管殼式換熱器廠家換熱器又多層導熱特性良好的材料疊合而成換熱器是將熱流體的部分熱量傳遞給冷流體的設備,又稱熱交換器。熱交換,一般是對流或輻射,將待加熱或待冷卻的介質與換熱器工作介質進行熱交換,山東板式換熱器從而達到介質溫度參數滿足使用的要求,無所謂最不最好,不同工作環境選擇不同工作原理的換熱器。管殼式換熱器的工作原理通過工作原理和熱水器類似,板式換熱器熱(re)水器(qi)(qi)是由燃(ran)氣(qi)燃(ran)燒(shao)時產生熱(re)而(er)換(huan)熱(re)器(qi)(qi)是發熱(re)的(de)(de)介(jie)質不是明(ming)火 換(huan)熱(re)器(qi)(qi)內部(bu)有兩(liang)路(lu)管(guan)(guan)(guan)道回路(lu) 一(yi)個(ge)是熱(re)源(yuan) ,另一(yi)個(ge)是被加(jia)熱(re)源(yuan) 熱(re)源(yuan)就像熱(re)水器(qi)(qi)燃(ran)燒(shao)時的(de)(de)火焰 如熱(re)水或(huo)蒸汽等(deng) 被加(jia)熱(re)源(yuan)就像熱(re)水器(qi)(qi)里被加(jia)熱(re)的(de)(de)水 .。管(guan)(guan)(guan)殼式換(huan)熱(re)器(qi)(qi)的(de)(de)工(gong)作原理換(huan)熱(re)器(qi)(qi)的(de)(de)振動破(po)壞(huai)包(bao)括管(guan)(guan)(guan)子(zi)和折(zhe)(zhe)流板(ban)管(guan)(guan)(guan)孔間(jian)的(de)(de)磨(mo)損、管(guan)(guan)(guan)子(zi)在折(zhe)(zhe)流板(ban)處所受到的(de)(de)振動和剪切碰撞等(deng)應(ying)力的(de)(de)疲勞破(po)壞(huai)、管(guan)(guan)(guan)子(zi)間(jian)的(de)(de)相互碰撞磨(mo)損以及(ji)管(guan)(guan)(guan)板(ban)處管(guan)(guan)(guan)子(zi)的(de)(de)疲勞破(po)壞(huai)等(deng)。有許多引起換(huan)熱(re)器(qi)(qi)振動的(de)(de)根(gen)源(yuan),而(er)其(qi)中的(de)(de)某一(yi)或(huo)某幾個(ge)則(ze)可能(neng)是激起危(wei)害性(xing)的(de)(de)振動根(gen)源(yuan)。
容(rong)(rong)積(ji)式換(huan)熱器利用(yong)(yong)增壓(ya)(ya)泵(beng)出(chu)口處止回閥(fa)(fa)(fa)和電(dian)(dian)磁(ci)閥(fa)(fa)(fa)前(qian)閥(fa)(fa)(fa),當用(yong)(yong)戶(hu)系(xi)(xi)統運(yun)行時(shi),即用(yong)(yong)戶(hu)增壓(ya)(ya)泵(beng)啟動(dong)時(shi),電(dian)(dian)磁(ci)閥(fa)(fa)(fa)前(qian)閥(fa)(fa)(fa)通電(dian)(dian),當用(yong)(yong)戶(hu)系(xi)(xi)統內(nei)壓(ya)(ya)力超過(guo)定壓(ya)(ya)壓(ya)(ya)力(確保用(yong)(yong)戶(hu)系(xi)(xi)統不倒空)后,電(dian)(dian)磁(ci)閥(fa)(fa)(fa)前(qian)閥(fa)(fa)(fa)自動(dong)開啟,用(yong)(yong)戶(hu)回水(shui)(shui)經閥(fa)(fa)(fa)前(qian)閥(fa)(fa)(fa)定壓(ya)(ya)為用(yong)(yong)戶(hu)系(xi)(xi)統的定壓(ya)(ya)壓(ya)(ya)力,并容(rong)(rong)積(ji)式換(huan)熱器減壓(ya)(ya)至和熱網回水(shui)(shui)管壓(ya)(ya)力相同;當用(yong)(yong)戶(hu)容(rong)(rong)積(ji)式換(huan)熱器增壓(ya)(ya)泵(beng)停止運(yun)行時(shi),電(dian)(dian)磁(ci)閥(fa)(fa)(fa)前(qian)閥(fa)(fa)(fa)斷電(dian)(dian)自動(dong)關閉(bi),這樣(yang)用(yong)(yong)戶(hu)系(xi)(xi)統內(nei)的水(shui)(shui)就被(bei)密閉(bi)起(qi)來,如果(guo)不漏水(shui)(shui),可保證用(yong)(yong)容(rong)(rong)積(ji)式換(huan)熱器戶(hu)系(xi)(xi)統內(nei)壓(ya)(ya)力在(zai)較長(chang)時(shi)間維持在(zai)定壓(ya)(ya)壓(ya)(ya)力左(zuo)右(you)。也就是(shi)說,不論(lun)增壓(ya)(ya)冪(mi)運(yun)行還(huan)是(shi)不運(yun)行,用(yong)(yong)戶(hu)系(xi)(xi)締內(nei)的壓(ya)(ya)力都(dou)町堆持在(zai)倧壓(ya)(ya)壓(ya)(ya)力范圍內(nei)。
換(huan)(huan)(huan)(huan)(huan)熱(re)(re)器(qi)(qi)(qi)是(shi)(shi)一(yi)種比(bi)較(jiao)(jiao)常見(jian)的工業(ye)設備,能夠將熱(re)(re)流體設備的一(yi)部分熱(re)(re)量(liang)傳送(song)到溫(wen)度相(xiang)對較(jiao)(jiao)低(di)的設備中。根據不同(tong)標準分類,可以(yi)將換(huan)(huan)(huan)(huan)(huan)熱(re)(re)器(qi)(qi)(qi)分成不同(tong)類別,不同(tong)類別的換(huan)(huan)(huan)(huan)(huan)熱(re)(re)器(qi)(qi)(qi)之間是(shi)(shi)存在差異的,有各自的優缺點(dian)(dian),適用的場合(he)也不盡相(xiang)同(tong)。以(yi)下就(jiu)是(shi)(shi)關于不同(tong)換(huan)(huan)(huan)(huan)(huan)熱(re)(re)器(qi)(qi)(qi)的優缺點(dian)(dian)的總結。不同(tong)換(huan)(huan)(huan)(huan)(huan)熱(re)(re)器(qi)(qi)(qi)的優點(dian)(dian)和(he)缺點(dian)(dian)被(bei)加熱(re)(re)水(shui)通過罐體阻力(li)損失小(xiao)(xiao)。結構(gou)簡(jian)單(dan)、管(guan)理方(fang)(fang)便,可承受水(shui)壓(ya)(ya),噪音低(di)。換(huan)(huan)(huan)(huan)(huan)熱(re)(re)面積(ji)(ji)大(da),換(huan)(huan)(huan)(huan)(huan)熱(re)(re)量(liang)高(gao)。供(gong)水(shui)水(shui)壓(ya)(ya)、水(shui)溫(wen)穩定、安全、節(jie)水(shui)、用水(shui)舒(shu)適。使用壽(shou)命長。缺點(dian)(dian):外形體積(ji)(ji)較(jiao)(jiao)大(da)、換(huan)(huan)(huan)(huan)(huan)熱(re)(re)效(xiao)率(lv)相(xiang)對較(jiao)(jiao)低(di)。殼程(cheng)清(qing)洗(xi)不方(fang)(fang)便。殼體與管(guan)子之間無溫(wen)差補(bu)償(chang)元(yuan)(yuan)件(jian)時會產生較(jiao)(jiao)大(da)的溫(wen)差應(ying)力(li), 即溫(wen)差較(jiao)(jiao)大(da)是(shi)(shi)需要采用膨脹節(jie)或(huo)波紋管(guan)等補(bu)償(chang)元(yuan)(yuan)件(jian)減小(xiao)(xiao)溫(wen)差應(ying)力(li)。板(ban)式換(huan)(huan)(huan)(huan)(huan)熱(re)(re)器(qi)(qi)(qi)優點(dian)(dian):傳熱(re)(re)效(xiao)率(lv)高(gao),對數溫(wen)差大(da),重量(liang)輕、占地面積(ji)(ji)小(xiao)(xiao),清(qing)洗(xi)方(fang)(fang)便,而且容易(yi)改變換(huan)(huan)(huan)(huan)(huan) 熱(re)(re)面積(ji)(ji)或(huo)流程(cheng)組合(he),適用于多重介質換(huan)(huan)(huan)(huan)(huan)熱(re)(re)。